3D Printed Sheet Metal Forming I've been wondering if 3D printed tools could possibly bend steel. It seemed possible unlikely. I designed and printed several tools which are used on a hydraulic press to bend and form steel sheet metal. This particular tool could be made by CNC machining the tools from metal but 3D printing it is much faster and easier. These videos usually take a ton of work and a lot of money in tools and materials. I've made a patreon if you're interested in supporting the creation of these projects: https
When I was designing the downdraft for my plasma cutter I was concerned that it might eject too much metal dust out of my shop and into my driveway. It turns out that I was right and as I've been cutting more I've noticed a real uptick in accumulated metal on the ground. To address this problem I built a filtering system designed to remove the bigger particles from the exhaust. Since I'm not concerned with smoke and really extremely fine vapor I was able to make a "solid state" filter that takes
Plasma cutting is incredibly useful. Paired with bending and welding it is often the fastest and cheapest way to build any kind of mechanical structure or enclosure. Results that might take a day on a 3D printer or on a CNC mill can be achieved in minutes on a plasma cutter. Not to mention the cost of sheet metal is a lot cheaper than 3D printer materials or billet for machining. I'm constantly making folded and welded structures with my plasma cutter and every time I have the same problem. I wi
In this video I show more techniques for 3D printed sheet metal press forming tools. I improve over my previous designs by making a tool with a moving action as well as fixing a major design flaw. I also demonstrate a more complicated forming operation with many features made in one pressing.
Several years ago I built a CNC machine. It's been having some flood coolant system issues so I decided to cut out the heart of the coolant system and build it stronger. In this video I show how I did that.
I recently acquired a Tormach 1100mx. I've started to outgrow my existing mills and have been looking for a VMC that was feature rich but that I could also get into my basement. I show the rigging process of getting it into my basement, assembly, and then machining a tool holder for it. Also includes some 3D printing and plasma cutting. Finally I take the tool breakage detection and rigid tapping features for a test drive.
I've wondered if it is possible to make a basketball hoop where the ball always goes in. Imagine throwing a ball and if it hits the backboard it somehow gets directed into the hoop. Thanks to physics it isn't quite possible to make ALL possible shots go in though you can make a hoop where the ball goes in a lot more often. In this video I show how I wrote a program to calculate the optical backboard then machined and fabricated it. It worked out better than I was expected so I'm really happy wit
I want steel toed crocs but I can't buy them. That's a crime against humanity that I want to rectify. In this video I show how I developed wooden tooling that with a bit of refinement could be used to mass produce steel toe crocs.
I wasn't totally satisfied with my previous basketball hoop so I made another try at the problem. This time with robots and computer vision! I designed and build this hoop from the ground up with the goal of tracking the ball and directing it into the hoop by tilting the backboard. It works pretty well. My old solid state hoop is old news. Long live our robot overlords. I wonder what V3 will look like... These videos usually take 100+ hours of work and a lot of money in tools and materials. I
I wanted to see if I could make myself a better golfer by combining robotic engineering and golf. The result is a robotic club that senses your swing and corrects your shot for distance. It should be possible to correct for slice and hook with some hardware and software upgrades. It also has a cool mode where it can be any iron so no need to carry eleven clubs. All hail our our robot overlords. I'm looking forward to gen 2 and doing more science on how good a robot really can make you.
My hair is getting too long so I decided to build a robot to cut it for me. To support future projects like this check out my patreon: http://patreon.com/stuffmadehere If you like this project you'll probably like my iPad case that lets you see blindfolded. The possibilities for this kind machine are endless with the most interesting things being haircuts that are too hard for human hair cutters to achieve. Imagine a mathematically perfect fade from one side of your head to another. Or imagine
I made a baseball bat that (pretty much) always hits home runs. It uses explosive charges to put an enormous amount of power into your swing. In this video I show how I designed it and all the unexpected trials and tribulations of getting something like this to work. It turned out to be really hard but the end result is so much fun I can't complain. I don't think it's possible to use this bat and not grin.
Thanks to Keeps for sponsoring this video! Head to https://keeps.com/stuffmadehere to learn more and get 50% off your first order of hair loss treatment. ### Thousands have told me that anyone can easily miss my first automatic basketball hoop by missing the hoop entirely. That is a really good point and something that I can't let stand. In this video I show you how I devoted several weeks of my life to realizing a basketball hoop that makes your shot go in even if you totally miss the hoop....
The previous explosive bat was cool, but it wasn't setting any records. I set out to design a bat that could beat Babe Ruth's home run record of 575 feet. The engineering was intense but the results are spectacular. Aside from attempts on the record, you can also look forward to some awesome high speed footage of the bat in action and a special guest. This video could not have been made without the help of Destin from Smarter Every Day. Not only did he provide the high speed camera, he also shared all his footage from testing the bat. He made a more in depth video on what happens when this this bat goes boom. Check it out!
I've been wondering if I could turn my haircut robot into a pumpkin carving robot. Cutting hair and carving pumpkins isn't really that different if you think about it - both cut stuff off a roughly pumpkin sized spheroid. In this video I do just that and carve some pretty amazing pumpkins with it. This was a bit of a sprint to get done - I can't wait until next year to make even more insane pumpkins with it!
I needed to find out if my explosive bat would make a good explosive axe, how hard it would kill me, and if it could become a good golf club. I always told it that it could be anything it set it's mind to... This video is a different style from my previous one and is a bit of an experiment. Hopefully you enjoy it and give my wife a big thanks for putting up with me!
How hard could it be to make an unpickable lock? Turns out pretty flippin hard. After I recovering from the mental and physical turmoil of getting this thing made I called up a locksmith to see if they would be able to pick it. A fun time for all involved.
When I was offered the opportunity to beta test an upcoming robotic arm from Tormach, I knew exactly what I wanted to do with it. CNC chainsaws baybeeeeee. Aside from being fundamentally awesome, it is a very interesting software problem. Since I didn't have to build the arm I was able to focus the project and the video on the software challenges of making something like this work. Thank goodness I didn't have to build the arm because the software almost killed me. I can imagine all kinds of next steps for this creation like machining textures with the chainsaw or cutting topiaries. I hope you like it!
Approximately 999,999,998 people have asked me to send my unpickable lock to the Lock Picking Lawyer. I decided to do you one better - I'm sending the Lock Picking Lawyer TWO unpickable locks with different designs. It will be interesting to see if he can pick them, if so, we'll fix those issues to make them even stronger.
Original Titles: Hundreds of tools. 9 catapults, 1 prank, Why did I make NINE different catapults?, 17,875 pounds of tools to make.... this? Welcome to my shop. Today we'll be designing and building nine different ball bearing launching catapults. Why? Other than being a lot of fun, the catapults are the perfect vehicle to show you all of my major tools, how they work, and why I have them. I had fun making these, I hope you enjoy them too.
I've been dreaming about making an automatic archery bow for a long time. I finally made it. I hope you like it!
I moved into a new shop with some massive blank walls. I thought I would break in the new space by building a robot to paint a huge mural for me. Hope you like it!
I've had an idea for a super powerful disc golf gauntlet stuck in my head. I finally made it. It was hard.
I've known this was the endgame for the robotic basketball hoop ever since I made the first one. It's time I actually did it.
I thought this would be a fun project to knock off my list after putting myself through the wringer with the automatic basketball hoop. I was wrong. This project is really hard. BUT that also makes it really interesting!
This project was so hard it almost broke me.
I hope you find this to be a neat example of different ways to solve the same problem.
Turned out to be way more dangerous, hard, and fun than I was expecting. I feel like I say that every time though…
I decided to try my hand at disc golf again. This time with a completely different strategy.
I love bikes. I decided I wanted to make a very small bike. Shenanigans and self one-up-manship ensued.
I had an idea for a very strange kinetically powered helicopter. An unfortunate design error made things go off the rails. Despite that, fun times were had by all.
Edgless brownies are one of those questions that has lived rent free in my head so I decided to just build it.
I've been complaining about cracking eggs for the better part of a decade. I decided to put my engineering where my mouth is and try to make a tool to do it better. The engineering got crazier than I expected.
